High Power Electronics Design
High Power Electronics Design Services
What We Offer
Our High Power Electronics Design Services Include:
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// Custom Power Supply Design
We design high-power AC-DC and DC-DC power supplies capable of handling power levels from tens to hundreds of kilowatts. Our solutions are engineered for high efficiency, stable output, and low noise, ensuring reliable performance in industrial environments.
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// Inverter and Converter Design
Our expertise includes designing high-power inverters and converters for applications like renewable energy, electric vehicle (EV) charging, and energy storage systems. We develop both isolated and non-isolated converters to suit various voltage and power requirements.
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// IGBT and MOSFET-Based Power Stages
We specialize in designing power stages using Insulated Gate Bipolar Transistors (IGBTs) and high-power MOSFETs, which are critical components in handling large currents and voltages. Our designs incorporate advanced gate drivers and protection circuits to ensure safe and efficient operation.
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// Battery Management Systems (BMS) for High-Power Applications
For high-power battery systems, we develop Battery Management Systems (BMS) that monitor, balance, and protect cells under high loads. Our BMS designs are tailored for electric vehicles, renewable energy storage, and industrial power backup systems, ensuring optimal performance and extended battery life.
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// Motor Drive and Control Systems
We design motor drive and control systems for high-power motors used in applications such as industrial automation, HVAC systems, and electric vehicles. Our solutions include advanced motor control algorithms (e.g., field-oriented control, direct torque control) that enhance efficiency and responsiveness.
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// Renewable Energy Power Conversion
We offer specialized power conversion solutions for solar, wind, and other renewable energy sources. We design grid-tied and off-grid inverters, as well as power conversion units for hybrid energy systems, to ensure efficient energy transfer and compliance with grid requirements.
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// High Power LED Drivers
We develop high-power LED drivers for applications requiring efficient and reliable lighting solutions, such as stadiums, industrial facilities, and outdoor installations. Our LED drivers are designed for longevity, energy efficiency, and precise current regulation.
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// Thermal Management and Heat Dissipation Solutions
High power electronics generate significant heat, which can impact performance and lifespan. We design and integrate efficient thermal management solutions, including heat sinks, liquid cooling, and thermal interface materials, to maintain optimal operating temperatures.
Design and Validation Process:
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// Simulation and Modeling
Before fabrication, we perform extensive simulations and modeling using software tools like SPICE and MATLAB to validate circuit performance, optimize efficiency, and minimize losses. Our simulations cover thermal behavior, electromagnetic compatibility, and stress analysis.
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// PCB Layout for High Power Applications
High power applications require specialized PCB layouts to handle large currents and minimize electromagnetic interference (EMI). Our engineers design high-power PCBs with reinforced traces, optimal component placement, and multi-layer structures to enhance reliability and performance.
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// EMI/EMC Compliance and Testing
We ensure that all high-power designs comply with Electromagnetic Interference (EMI) and Electromagnetic Compatibility (EMC) standards. Our testing services include pre-compliance testing and mitigation measures, ensuring that products meet regulatory requirements and function reliably in real-world environments.
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// Thermal and Environmental Testing
To ensure durability and performance, we conduct rigorous thermal and environmental tests, including thermal cycling, shock, and vibration testing. Our testing facilities allow us to simulate extreme conditions and validate that our designs meet the toughest industrial standards.
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// Reliability and Life Cycle Testing
Our high power electronics undergo accelerated life cycle testing to identify and eliminate potential points of failure, ensuring long-term reliability. We evaluate components under maximum stress to ensure that each design can withstand extended periods of high-power operation.
Industries We Serve:
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// Renewable Energy
Power conversion systems, inverters, and grid integration for solar and wind applications.
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// Electric Vehicles and Transportation
High power battery chargers, power inverters, and drive control systems for EVs and rail applications.
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// Industrial Automation
High-power motor drives, control systems, and power supplies for manufacturing and process automation.
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// Aerospace and Defense
Rugged power supplies, converters, and motor control systems for high-performance applications.
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// Data Centers and Telecom
High-efficiency power supplies and UPS systems for critical infrastructure and large data handling requirements.
Our Work Flow
Strategy & Planning
Design & Theming
Development & Integration
Testing
Delivery
